Began work on the flap actuation system (Section 34)

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Picked and inspected all four parts.

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Used the alignment template thing-a-mabob to locate and match drill the holes from the crank to the torque tubes.

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I primed the inside of the tubes with SEM. I’ll let them dry tonight and install everything tomorrow.

 

 

Today’s Time (hours): 1.0
Fuselage Time (hours): 171.0
Total Time (hours): 625.5

Work continues on baggage area

Fabricated the seat back hinges and match drilled to the floor skins.

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Deburred, Scuffed, and primed all of the parts.

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Dimpled the floor skins and riveted the nut plates in place.

 

Installed snap bushing and routed the rudder cables, static line, and ELT wire.

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Today’s Time (hours): 5.0
Fuselage Time (hours): 149.0
Total Time (hours): 603.5

Primed all the mid fuse side structure parts and began assembly

Primed all the mid fuse side structure parts.

 

Clecoed the mid fuselage to the forward fuselage section. Removed the bulkhead bars. Installed the angle fitting for the brake line into the landing gear brace with some thread sealant.  Bolted the lower drag fittings and gear braces to the fuselage structure. Bolted the upper drag fittings in place. Clecoed the center section side plates in place. Clamped the side plates to the upper drag fitting in preparation for drilling.

 

Mating up the forward and mid fuselage sections was pretty satisfying. Starting to look like something.

 

Today’s Time (hours): 3.0
Fuselage Time (hours): 87.0
Total Time (hours): 541.5

Began work on Aft Fuselage Attachment (section 30)

Screen Shot 2019-10-26 at 10.28.58 PM

This section only has a few parts and I was setting up to prime all the parts for section 29 so figured i’d get these while I was at it. Picked and inspected the parts. Cut apart the ones that needed to be separated on the band saw. Deburred all the edges. Scuffed and primed everything.

 

Today’s Time (hours): 1.0
Fuselage Time (hours): 84.0
Total Time (hours): 538.5

Deburred, Scuffed, and Primed Forward fuse.

Did the deburring and scuffing last night. Neglected to take any pictures. Shot the primer this evening. My firewall parts order showed up so included those as well.

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Today’s Time (hours): 2.0
Fuselage Time (hours): 57.5
Total Time (hours): 512.0

 

Primed the Firewall parts and started assembly

Primed all the aluminum firewall parts.

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Machine countersunk the firewall angles and riveted on the support angle.

 

 

Dimpled the tunnel sides and riveted the nutplates to the top flanges. Dimpled the cover angle brackets and riveted nutplates to the top flanges. Then riveted the brackets to the tunnel sides. Riveted the nose gear brackets and firewall angles to the tunnel sides.

 

 

Today’s Time (hours): 3.0
Fuselage Time (hours): 51.5
Total Time (hours): 506.0

 

Primed all the parts and began assembly

Primed all the mid fuse lower structure parts. There are a lot of them!

 

Riveted the doublers to the baggage ribs.

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Dimpled the seat ribs. Riveted in the nut plates. Riveted the bushing clips to the ribs. Riveted in the rib doublers. Riveted in the routing angles. Riveted the crotch strap brackets to the ribs.

 

Today’s Time (hours): 4.0
Fuselage Time (hours): 26.0
Total Time (hours): 480.5