Put the canopy back on the frame and clecoed in place. Peeled back the protective plastic on the forward edge of the canopy. Used a caliper to scribe a line for the aft of the fairing. Laid two layers of electrical tape along the line and put some masking tap above it to make sure the canopy is protected as I work on the fairing. I filed the outboard edge of the canopy to reduce the profile and make for a thinner fairing.
Fabricated a little 2″ straight edge tool and used it to scribe the forward fairing line into the top skin of the canopy frame. I cut out the side templates and used a sharpie to trace the forward outboard fairing line. It didn’t quite match up with the forward line I had scribed. So I split the difference and made a nice curve when I masked off the line with the electrical tape.
Scuffed the scrap out of the masked off skin and canopy with 60 grit sand paper. Went back and did another pass after these pics. It’s scuffed!
Arts and crafts time! I cut out the paper templates for the fiberglass cloth.
Today’s Time (hours): | 2.0 |
Finish Kit (hours): | 62.0 |
Total Time (hours): | 792.0 |