Work resumes on the canopy

Put the canopy back on the frame and clecoed in place. Peeled back the protective plastic on the forward edge of the canopy. Used a caliper to scribe a line for the aft of the fairing. Laid two layers of electrical tape along the line and put some masking tap above it to make sure the canopy is protected as I work on the fairing. I filed the outboard edge of the canopy to reduce the profile and make for a thinner fairing.

 

Fabricated a little 2″ straight edge tool and used it to scribe the forward fairing line into the top skin of the canopy frame. I cut out the side templates and used a sharpie to trace the forward outboard fairing line. It didn’t quite match up with the forward line I had scribed. So I split the difference and made a nice curve when I masked off the line with the electrical tape.

 

Scuffed the scrap out of the masked off skin and canopy with 60 grit sand paper. Went back and did another pass after these pics. It’s scuffed!

 

Arts and crafts time! I cut out the paper templates for the fiberglass cloth.

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Today’s Time (hours): 2.0
Finish Kit (hours): 62.0
Total Time (hours): 792.0

 

 

Began work on Flaps

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Built the cradles for the flaps. Traced a leading edge rib to make a template which I transferred to the plywood blanks. I used the bandsaw to cut out the cradles. I glued and screwed some 2×2 stock to the bottoms so I can clamp them to the bench.

 

Started work on the flap attach brackets. Laid out and drilled the holes in the flange of one of the left halves of the bracket. Then match drilled the other three and deburred everything. The right halves get drilled later in the process.

 

Today’s Time (hours): 2.0
Wing Time (hours): 146.0
Total Time (hours): 357.0

 

 

Elevator Parts Prep

Cut and deburred the edges of the elevator ribs and clecoed them together. Also cut and deburred the shear clips.

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Straightened and fluted the tip ribs. Deburred the edges of the ribs and the counterweight skins. Clecoed everything together. Ready for drilling.

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Copied the plans page with the templates for the foam trailing edge ribs and the trim tab ribs. Checked to ensure that the copy was 1:1 withe respect to the original.

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Today’s Time (hours): 3.0
Empennage Time (hours): 80.0
Total Time (hours): 80.0