Completed Aileron and Elevator Systems (Section 36)

Checked the fore and aft travel of the control system with a digital level using the top of the cover rib as a reference. Filed the control column bracket stops until I achieved the specified range of travel in each direction and the control column hit the stops on both side simultaneously.

 

Installed the control sticks and measured the distance between them. Thy were spot on so I guess I measured the control stick tie rod correctly. No adjustment necessary.

 

I double checked that I torqued all the hardware properly and marked everything with torque seal. I decided to wait on installing that aft elevator push tube until I reinstall the tail feathers at the airport.

 

Today’s Time (hours): 1.0
Fuselage Time (hours): 215.0
Total Time (hours): 670.5

 

Primed the control system parts and began assembly

Primed all the parts.

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Bolted the elevator idle arm in place.

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Assemble the stick link pushrod.

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Riveted the elevator pushrod ends into the rods and added the rod end bearings.

 

Bolted the forward push tube to the control column.

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Put together the elevator bell crank assembly. riveted the bell crank halves together with the flange bearing in the middle. Machine countersunk the the nut plate holes in the bell crank bracket and riveted in the nut plates. Bolted the bell crank angles to the bell crank and then to the bell crank bracket. Machine countersunk and riveted together the yaw servo bracket. The match drilled it to the the fuselage and installed the bell crank assembly together with the mid elevator push tube, pitch servo bracket, and yaw servo bracket.

 

Connected the forward and mid push tubes to the idler arm.

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Final rilled the control stick bases to the control sticks. The installed the bases into the control column. Bolted the stick link to the right hand stick base. I’ll bolt up the other side after I’ve checked the alignment of the sticks.

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Today’s Time (hours): 6.0
Fuselage Time (hours): 214.0
Total Time (hours): 669.5

 

Began work on the Aileron and Elevator Systems (Section 36)

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Picked, Inspected, and peeled all the parts. Cut the parts on the band saw that needed to be separated. Deburred, and scuffed everything.

 

Used the template from the plans to drill the ends of the elevator push tubes. Match drilled the rod end fittings to the tubes.

 

Everything ready to prime.

 

Today’s Time (hours): 2.0
Fuselage Time (hours): 204.0
Total Time (hours): 658.5