Started Cowl Baffle (Section 47)

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Picked, Inspected, and deburred all of the cowl parts.

 

Trimmed and deburred the cylinder baffle doublers and riveted to the cylinder baffles.

 

Installed nut plates and oil cooler flange and assembled aft baffles. Added strips of RTV to the mating surfaces.

 

Trimmed the air cleaner frame, added nut plates and fit to the inlet ramp. Assembled the left inlet ramp.

 

Attached the SCAT tube flange and screen for the heater air inlet to the right inlet ramp. Assembled the right inlet ramp. Added RTV strips to the mating surfaces of the inlet ramps.

 

 

Today’s Time (hours): 8.0
Finish kit (hours): 285.0
Total Time (hours): 1019.0

Started the Seat Backs (Section 39)

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Picked and inspected all the parts. Peeled off all the blue vinyl and labels.

 

Cut the corners off the seat back angles.

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Separated the parts that needed parting. Deburred everything.

 

Fabricated the seat back and seat brace hinges. Match drilled the hinges to their corresponding parts. Machine countersunk the brace stiffeners and braces. Riveted the brace assemblies together.

 

Riveted together the seat backs.

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I’ll scuff and paint these along with the canopy.

 

Today’s Time (hours): 4.0
Finish Kit (hours): 51.0
Total Time (hours): 781.0

 

 

Began work on Roll Over Structure (Section 37)

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Picked, inspected, and peeled all the parts. Cut apart the pieces that needed to be separated on the band saw. Deburred and scuffed all the parts.

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Today’s Time (hours): 1.0
Fuselage Time (hours): 205.0
Total Time (hours): 659.5

 

Began work on the Aileron and Elevator Systems (Section 36)

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Picked, Inspected, and peeled all the parts. Cut the parts on the band saw that needed to be separated. Deburred, and scuffed everything.

 

Used the template from the plans to drill the ends of the elevator push tubes. Match drilled the rod end fittings to the tubes.

 

Everything ready to prime.

 

Today’s Time (hours): 2.0
Fuselage Time (hours): 204.0
Total Time (hours): 658.5

 

Began Work on Upper Forward Fuselage (Section 35)

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Picked, inspected, and peeled all the parts.

 

I separated all the parts that required parting and began fabrication. I made the canopy release pins by shortening and chamfering the ends of a couple of eye bolts. I made the canopy release push tubes from some aluminum tubing.

 

Today’s Time (hours): 3.0
Fuselage Time (hours): 176.0
Total Time (hours): 630.5