Work continues on baggage area

Fabricated the seat back hinges and match drilled to the floor skins.

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Deburred, Scuffed, and primed all of the parts.

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Dimpled the floor skins and riveted the nut plates in place.

 

Installed snap bushing and routed the rudder cables, static line, and ELT wire.

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Today’s Time (hours): 5.0
Fuselage Time (hours): 149.0
Total Time (hours): 603.5

Riveted aft deck

The nut plates and new static line that I ordered from Van’s showed up today. I installed the static line.

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Riveted the nut plates in place.

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Riveted the aft stiffeners.

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Countersunk the upper cover plate attach holes.

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Installed the left cover plate. The other one is on it’s way from Van’s. I bought some stainless screws to install the cover plates.

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I riveted the aft deck in place.

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Today’s Time (hours): 3.0
Empennage Time (hours): 180.0
Total Time (hours): 180.0

 

Finished riveting side skins and installed systems

Finished riveting the side skins! Remy came down and bucked that last row that I couldn’t reach solo.

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Ran the rudder cables, wiring harness, and ELT antenna cable.

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Remy helped rivet the rudder stops.

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Installed the rudder cable guide blocks.

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Installed the nut plates along the longerons. I didn’t rivet the nut plates for the cover plates because I decided to use countersunk screws and needed to order the correct nut plates from Van’s.

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I installed the static ports. Here’s one from the outside.

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…and from the inside. The static ports are actually pop rivets. I set the rivets and then used the broken off part of the mandrel to drive out the part that remained in the rivet.  I drilled a 1/4″ hole in a piece of scrap wood and used it as a backing block and tapped the mandrel out with a small hammer.

After I took this picture, I added a fillet of silicone around the tube and fitting per the instructions.

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While preparing to install the static system, I wasn’t paying attention to the instructions and cut the polypropylene tubing instead of the clear tubing. So I ordered a replacement from Van’s along with my nut plates.

 

Today’s Time (hours): 8.0
Empennage Time (hours): 170.0
Total Time (hours): 170.0