Laid up the fiberglass canopy fairing

Sanded the filler down and replaced the aft line of doubled electrical tape. It got pretty scuffed up. Then I added the layer of sacrificial masking tape over the electrical tape

 

 

Laid out the fiberglass cloth and cut the strips according to the cut list in the plans. Then cut out the sides using the provided patterns. Cut the peel ply.

 

 

Used plastic wrap as a backing for the bottom layer which is applied wet. Wet the A and D plies with epoxy that I dyed black so it would look right from the inside of the canopy. I wet the masked of canopy and skin with the dyed epoxy. I removed the inside plastic wrap carrier from the A and D plies, applied them, then removed the outer plastic wrap. I stippled the fiberglass down with a chip brush.

 

I let the inner plies set up until tacky then applied the B and C plies along with the first of the narrow strips. I continued to build up the forward part of the canopy with successively wider strips until I got to a 4″ radius curve. I used the gauge I had fabricated earlier to measure the curve.

 

I applied a thick top coat of epoxy. Then I removed the sacrificial masking tape and applied the peel ply.

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Next up… remove the peel ply and sand it to final shape.

 

Today’s Time (hours): 6.0
Finish Kit (hours): 76.0
Total Time (hours): 806.0