Attached top rudder tip

I was away in south Florida all last week for work. Good trip but glad to get back in the shop today.

I final-fit the top tip to the rudder with some sand paper. I match drilled #40 all of the holes.

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I final drilled the holes to #30.

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I machine countersunk the holes in the tip to fit the dimples in the skin.

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I dimpled the holes in the skin.

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I attached the tip to the rudder with the pneumatic pop rivet gun.

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Et viola…

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I attached the rudder to the vertical stabilizer on the workbench. I fit the VS tip with sandpaper and match drilled all the holes #40.

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I used the band saw to cut some foam to back the fiberglass closeout. I test fit the assembly to the VS and used sand paper to gradually reduce the size of the foam until I got an interference fit.

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I mixed up some epoxy resin with glass micro bubbles to . nice thick paste that wouldn’t run.

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…and used it to glue the foam into place.

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Today’s Time (hours): 1.5
Empennage Time (hours): 206.5
Total Time (hours): 206.5