Cut the pilot-side instrument panel

I used the fly cutter in the drill press to cut the round hole for the G5, I drilled small pilot holes for all the switches and the corners of the GDU 460 cutout. I final drilled all the holes with a step drill. Then cut the hole for the GDU with a Dremel and a cut-off wheel. Actually went through several cut-off wheels. That’s some thick aluminum. Used a file to clean everything up and tweak to fit. Then I painted the back to match the interior. I screwed the G5 mount in place. I drilled the screw holes for the GDU mounting bracket. Then screwed it to the firewall and match drilled the rivet holes, counter sunk the holes and riveted the bracket to the panel.

 

Mounted all the avionics and switches in the panel and mounted the panel in the plane.

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Today’s Time (hours): 4.0
Options and Miscellanea Time (hours): 22.0
Total Time (hours): 705.0

 

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